Heavy Duty Optical Fiber Rewinding Machine, 3.8 kW

Heavy Duty Optical Fiber Rewinding Machine Overview

The heavy duty optical fiber rewinding machine is an automatic single-spindle platform for industrial fiber transfer between defined supply and receiving reels. The verified reference configuration is model ITC-PLC-150, with 220 V power, a listed 3.8 kW rating, one spindle, a 400 kg machine weight and dimensions of 1650 × 1200 × 1600 mm.

The mapped source identifies bearings and an engine as core components and describes the equipment as a heavy-duty optical fiber rewinder. It does not provide a verified winding-speed value, tension range, alignment tolerance or continuous-duty rating. BOYAN will confirm these performance variables only after reviewing the fiber, reel geometry, loaded mass and required production cycle.

Email yangle990706@gmail.com with the fiber specification, supply reel, receiving reel, transfer length, target speed and inspection method. BOYAN will evaluate whether ITC-PLC-150 is a suitable base and what controls or fixtures are required.

Machine Views for Engineering Review

5 Best Uses for a Heavy-Duty Rewinding Platform

1. Controlled Reel-to-Reel Transfer

The machine can be reviewed for transferring optical fiber from an approved supply reel to a defined receiving reel. Both packages affect the process. Flange diameter, barrel diameter, width, loaded mass and attachment method should be supplied for each reel before tooling is designed.

2. Single-Spindle Production

One spindle is listed for the reference model. This creates a clear process scope for one active receiving position. Buyers who need several simultaneous packages, automatic reel change or line integration should state that requirement separately; it is not implied by the single-spindle reference.

3. 3.8 kW Power Reference

The source lists 3.8 kW at 220 V. For a heavy duty optical fiber rewinding machine, the power value is one sizing input, not proof of allowable reel mass, acceleration or continuous operation. The final quotation should identify the motor or engine, drive, electrical supply and permitted operating range.

4. Large Industrial Frame

The 400 kg machine weight and 1650 × 1200 × 1600 mm outline distinguish this platform from BOYAN’s compact TSW-L-20 fiber winding reference. The larger frame requires proper floor planning, transport access, anchoring review and working clearance. Final dimensions must be confirmed after fixtures and guards are defined.

5. Automatic Operating Sequence

The automation level is listed as automatic. The mapped source does not define the exact loading, threading, start, stop, traverse, sensing or data functions. The buyer should describe the required sequence so the proposal can state which steps are automatic and which remain operator tasks.

Verified Reference Specifications

The reference packing data may change with reels, fixtures, guards, accessories and export protection. Shipping preparation should use the approved packing drawing and gross weight, not the early product-page reference.

Supply Reel Data Required

For a heavy duty optical fiber rewinding machine, the supply reel determines how the fiber enters the process. Provide flange diameter, barrel diameter, usable width, shaft or bore, loaded mass, fiber length, payout direction and any brake or bearing arrangement. Identify whether the reel is reusable, disposable or customer-specific.

Describe the fiber start location, free end and any connector, splice or enlarged section. If a special handling frame is needed to load the reel, include its interface. The heavy duty optical fiber rewinding machine should be configured around the actual package rather than a generic maximum size.

Receiving Reel and Spindle Interface

For a heavy duty optical fiber rewinding machine, provide the receiving reel drawing with bore, shaft, key, flange, barrel, width and allowable rotational direction. State the empty and maximum loaded mass. Define how the fiber is attached at the start and how the finished reel is secured and removed.

The single spindle must retain the reel for the approved speed and load. Any quick-change fixture, adapter set, chuck or tail support should be listed in the quotation. Tooling repeatability should be part of the factory acceptance test when several reels are used.

Fiber Construction and Handling Limits

Before configuring a heavy duty optical fiber rewinding machine, identify whether the material is bare fiber, coated fiber, buffered fiber, fiber in a tube or another optical cable assembly. Provide the outside diameter, coating, minimum bend requirement, allowable contact, permitted twist and surface-cleanliness rules.

A heavy frame does not make every fiber tolerant of aggressive handling. Guide material, path radius, alignment and transfer speed must suit the actual sample. The source does not establish a universal tension range or closed-loop tension system. If tension is critical, provide a measurable range and method for engineering review.

Rewinding Length and Package Target

For a heavy duty optical fiber rewinding machine, state whether the process transfers the entire supply reel, a defined length or several receiving packages. Provide the target value, tolerance and measurement method. If length data must be recorded or exported, describe the required display, file or interface.

The finished package may have limits for outside diameter, mass, width, edge condition or winding pattern. Define these values before the program and tooling are approved. A visually full reel is not a measurable acceptance criterion.

Speed Requirement Without an Unsupported Claim

Although a heavy duty optical fiber rewinding machine may be described as high speed, the source product name uses “high speed,” but the mapped specifications do not publish a numeric speed. BOYAN will not convert that label into a performance promise. Provide the required rotation speed, line speed, acceleration, stopping time and cycle duration.

The safe operating limit depends on both reels, loaded inertia, spindle retention, fiber construction, guide path and guarding. A heavy duty optical fiber rewinding machine trial should start within a controlled range and increase only according to the approved test plan.

If speed must change with reel diameter, explain the desired control relationship and measurement. The quotation should identify the actual control method rather than assume a closed-loop function from the word “automatic.”

Tension and Alignment Requirements

A heavy duty optical fiber rewinding machine must not be assumed to include precision tension control. The current BOYAN page previously claimed precision tension control and accurate alignment. These functions are not established by the mapped source. If the project requires them, provide the tension range, sensor preference, traverse relationship, alignment tolerance and acceptance method.

BOYAN can then determine whether the reference configuration needs a tension device, dancer, load cell, guide correction, traverse control or other option. No such option is included unless it appears in the final quotation.

Integration Boundary and Process Ownership

The heavy duty optical fiber rewinding machine is specified here as a reel-to-reel transfer platform. A complete production cell may also require upstream pay-off controls, downstream inspection, length measurement, cleaning, splicing, coating, curing or optical-test equipment, depending on the buyer’s process. Those functions should not be assumed unless they are listed in the final technical agreement. BOYAN therefore separates the rewinding machine scope from the customer’s surrounding process and records every interface before quotation.

Please identify which system owns line start and stop commands, emergency-stop interlocks, length counting, defect marking and finished-reel release. Also provide any required communication method, plant signal standard and preferred operator sequence. A clear integration boundary prevents duplicated controls and avoids gaps between the rewinder and existing equipment. If the machine must work as a stand-alone station, say so; if it must exchange signals with another line, include an interface description or diagram for engineering review.

Application Data Checklist

• Fiber or cable construction, diameter and coating
• Minimum bend and allowable contact requirements
• Supply reel drawing, bore, width and loaded mass
• Receiving reel drawing, bore, width and maximum mass
• Transfer length and measurement tolerance
• Target rotation or line speed and cycle duration
• Required tension range and alignment tolerance, if applicable
• Finished package diameter, mass and visual criteria
• Start attachment, end handling and reel-change procedure
• Voltage, frequency, phase and factory electrical standard
• External signals, records or line integration
• Available fiber and reels for trial

Email the checklist to yangle990706@gmail.com. Complete data lets BOYAN review the spindle, reels, power, control and acceptance plan as one process.

Floor, Access and Foundation Planning

For a heavy duty optical fiber rewinding machine, the reference platform weighs 400 kg and occupies 1650 × 1200 × 1600 mm before final accessories are confirmed. Check doorway, elevator, crane or forklift access from unloading to installation. Verify floor capacity, levelness and any anchoring or vibration requirement with the final drawing.

Allow space to load and remove both reels, thread the fiber, inspect guides, open guards and perform maintenance. Keep electrical panels and emergency access clear. The final risk assessment belongs to the installed machine and workplace.

Electrical Preparation for 220 V and 3.8 kW

For a heavy duty optical fiber rewinding machine, confirm whether the listed 220 V matches the destination supply, including frequency and phase. The final nameplate and electrical diagram should define current, protection, grounding and connection. Do not size the circuit from 3.8 kW alone.

If a payout unit, counter, alarm, data system or production line must exchange signals with the rewinder, define every input, output and safe state. An automatic machine does not automatically include an open integration interface.

Changeover and Reel Identification

Frequent reel changes should be reviewed as part of the application rather than treated as an afterthought. For the heavy duty optical fiber rewinding machine, send the minimum and maximum reel dimensions, bore details, flange condition and expected reel weight for every planned format. BOYAN can then review loading access, spindle interface, adapters and the practical changeover sequence. State whether reels arrive on pallets, carts or lifting devices and describe the available handling equipment.

Define how operators identify source reels and finished reels, including label content, batch number, fiber type, transferred length and inspection status. Where recipe changes are expected, list which settings must be controlled and who may change them. A documented changeover and identification method reduces mixed-material risk, supports traceability and gives the acceptance test a repeatable procedure instead of relying on operator memory.

Sample Trial Plan

1. Record the fiber specification and sample lot.
2. Inspect and measure the supply and receiving reels.
3. Install the approved spindle adapter, supports and guides.
4. Thread the fiber using the documented contact path.
5. Confirm direction, attachment and safe clearance.
6. Start within a controlled speed and acceleration range.
7. Observe payout, guide behavior, package build and stopping.
8. Measure transfer length and agreed package variables.
9. Inspect the fiber surface and perform downstream unwind if required.
10. Record settings and release the program only after acceptance.

A heavy duty optical fiber rewinding machine trial should use representative reel mass and enough fiber to reproduce important operating conditions. When a defect appears, document it before changing several variables.

Factory Acceptance Test

The factory acceptance test for a heavy duty optical fiber rewinding machine should match the quotation. Confirm the model, single spindle, electrical supply, installed components, fixtures, normal start and stop, agreed automatic sequence and target production condition.

Use measurable criteria for speed, transferred length, package width, outside diameter, surface condition, alignment or tension where those functions are in scope. Define instruments, sample quantity and test duration before the test.

Document the released program, fixture revision, test reels and accepted package. A change in fiber or reel geometry after approval should be treated as a controlled process or scope revision.

Safety Review for Large Rotating Reels

A heavy duty optical fiber rewinding machine uses a large reel and rotating spindle, creating hazards that depend on mass, speed and retention. The final machine should be reviewed for guarding, loading, lifting, spindle locking, loose fiber, break response, emergency stopping and safe restart. Local requirements and the buyer’s site procedures apply.

Do not approach a rotating reel or bypass a guard to correct the fiber path. Define normal stopping, lockout and maintenance access. Operators and maintenance staff need role-specific training.

Commissioning Checklist

• Verify model, voltage, power, spindle, fixtures and documentation.
• Inspect installation, anchoring, guarding and electrical connection.
• Confirm reel retention, direction and fiber path.
• Test normal start, stop and agreed emergency response.
• Run the approved fiber and reel combination.
• Verify any in-scope speed, length, tension or alignment function.
• Inspect the finished package using the acceptance method.
• Release the approved settings and hand over maintenance records.

Operator and Maintenance Training

Operator training for a heavy duty optical fiber rewinding machine should cover reel identification, lifting or loading, spindle retention, threading, program selection, normal stopping, abnormal response and finished-reel removal. Maintenance training should cover the final mechanical and electrical documents, bearings, drive, guards and inspection intervals.

Record any adjustment that could affect speed, reel alignment or fiber contact. The heavy duty optical fiber rewinding machine should not return to production after a significant change until the relevant acceptance checks are repeated.

Quality Control and Traceability

For a heavy duty optical fiber rewinding machine, connect each finished reel to the fiber lot, supply reel, receiving reel, fixture and program revision where traceability is required. Record transfer length and other in-scope measurements at the agreed frequency. Define the response to surface marks, loose build, failed alignment or unsuccessful unwind.

The ISO overview of quality management principles provides general context for controlled processes and evidence-based improvement. Any project-specific standard must be identified separately.

Documentation and CE Confirmation

For the heavy duty optical fiber rewinding machine, CE is indicated for the source configuration. The final documentation scope can change with electrical supply, fixtures, guards, controls and destination. Ask BOYAN to list the declaration, manuals, labels, drawings and reports supplied with the exact quoted machine.

The quotation should identify ITC-PLC-150, spindle, bearings, engine or motor, drive, fixtures, automatic functions, electrical data, accessories, packing and acceptance test. Commercial warranty or service terms require separate confirmation and are not copied from the source page.

Maintenance Planning

For a heavy duty optical fiber rewinding machine, inspect bearings, spindle retention, fixtures, guides, guards, fasteners and cables before production. Keep fiber-contact surfaces clean using an approved method. Look for vibration, wear, alignment change or abnormal sound and follow the shutdown procedure.

When results change, compare the current fiber, reels, fixture and program with the released reference. Record maintenance and parameter changes. Request a configuration-specific spare-parts list after the final machine is fixed.

Compare BOYAN Fiber Winding Systems

Browse the Winding Machines category for other equipment. For a compact 13.5 kg platform focused on UAV fiber packages and special-shaped fiber, compare the intelligent fiber optic winding machine. This page instead targets a 400 kg, single-spindle industrial rewinding platform.

Use our winding machine selection guide to compare control, material, package, speed, tension and application data before requesting a configuration.

Quotation Workflow

1. Send fiber data: construction, diameter, coating and handling limits.
2. Define both reels: drawings, bore, width, mass and attachment.
3. Set production targets: length, speed, cycle and finished-package limits.
4. Identify controls: automatic sequence, tension, alignment, records and interfaces.
5. Approve acceptance: sample fiber, reels, measurements and documentation.

Email yangle990706@gmail.com with “Heavy Duty Optical Fiber Rewinding Machine Enquiry” in the subject. BOYAN will review the application and prepare a scoped technical quotation.

Frequently Asked Questions

What is the reference model?

The verified reference is ITC-PLC-150 with one spindle, 220 V, 3.8 kW, 400 kg and dimensions of 1650 × 1200 × 1600 mm.

What is the maximum rewinding speed?

The source does not publish a numeric speed. Provide the required rotation or line speed so it can be confirmed in the quotation and acceptance test.

Does it include precision tension control?

The mapped source does not establish a tension range or closed-loop tension system. Provide the measurable requirement if this function is needed.

Is the machine automatic?

The source lists the automation level as automatic. The exact automatic and operator steps will be defined in the quoted sequence.

What reels can it accept?

Reel limits are not established by the mapped page. Send supply and receiving reel drawings, bore, width and loaded mass for fixture and spindle review.

What is the reference packing data?

The source lists 175 × 130 × 170 cm and 522 kg gross. Final packing will be confirmed after fixtures, guards and accessories are fixed.

Is CE documentation included?

CE is indicated for the source configuration. Ask BOYAN to confirm the exact documents for the quoted configuration.

How do I request a quote?

Send fiber specifications, both reel drawings, target length and speed, electrical data, acceptance criteria and sample availability to the enquiry email on this page.

Request a Heavy Duty Optical Fiber Rewinding Machine Review

The heavy duty optical fiber rewinding machine should be selected from the actual fiber, two reel geometries, loaded inertia and measurable transfer target. BOYAN uses the verified ITC-PLC-150 reference to review spindle, power, controls, installation and FAT without claiming an unsupported speed or tension value. Send the complete project file for a technical email quotation.

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