The automatic wire winding system is designed for automatic, stable feeding and winding of approved fine wire materials. Model ITC-PLC-120 is a large customizable configuration with a programmable control platform, multiple core mechanical components and support for different spool types after technical review.
Automatic Wire Winding System Specifications
- Model: ITC-PLC-120
- Machine weight: 375 kg
- Machine dimensions: 120 × 110 × 120 cm
- Core components: PLC, engine, bearing, motor and gear
- Function: automatic stable wire feeding at high speed
- Material reference: approved fine wires
- Spool handling: compatible with multiple spool types after configuration review
- Interface: visual operating system with documented Chinese, English and Russian language support
- Construction: durable configuration intended for heavy-duty use
- Customization: machine scope adjusted to the reviewed wire, spool and process
The listed data describes the source configuration. Usable wire range, feeding method, speed, winding pattern, spool capacity, electrical scope and acceptance results must be confirmed for the final project.
Define the High-Speed Production Requirement
“High speed” should be translated into a measurable production requirement. State the target spool or package, material, required quantity per shift and which operator steps are included. A machine winding segment cannot be compared fairly with a full cycle that includes loading, threading, unloading and inspection.
Start with a safe, stable material path and develop the speed using representative production wire. Observe feeding, line position, package shape and surface condition at startup, steady operation and stopping. The automatic wire winding system should be approved at a setting that produces the accepted result repeatedly, not simply at the highest displayed value.
Record any acceleration, feed or winding setting that affects the result. Link the program to the approved wire and spool. If output is a purchase criterion, request a defined trial with a stated sample quantity and cycle boundary.
Fine wire can respond to speed, guide geometry and supply-spool behavior differently from a larger cable. BOYAN will not apply one unsupported output figure to every material. The application data and trial establish the operating window.
Fine Wire Data Required for Selection
Identify the wire material, construction, diameter or cross-section, coating and normal production variation. State whether the wire is sensitive to stretching, bending, abrasion, twist or temperature. Attach the material specification and close-up photos.
Show the incoming package. Provide the flange diameter, barrel diameter, winding width, bore or shaft, package weight and unwinding direction. Explain whether the wire comes from a spool, reel or another arrangement and whether the supply package changes during production.
Define the finished package. State the core and flange dimensions, winding width, target length or weight, line arrangement, lead position and acceptable edge profile. If the package feeds another process, attach the mating drawing or transfer requirement.
If several fine wires will run on the automatic wire winding system, create a product matrix. Link every material and spool to a guide, program, drawing and accepted sample. This separates the common machine platform from product-specific configuration.
Multiple Spool Types and Change Parts
The source information lists compatibility with multiple spool types. This means spool formats can be reviewed for the machine; it does not establish an unlimited diameter, weight or shaft range. Send drawings for every incoming and receiving spool.
Check the mounting interface, rotation direction, flange condition and usable winding width. A spool that fits physically may still require a different support, guide position or program. BOYAN will confirm the approved combinations in the technical specification.
For a changeover, clear the previous wire, install the identified spool and guide arrangement, select the controlled program and verify the product drawing. Run a first-off package before continuing. Record any approved adjustment.
Use labels or dedicated storage for similar change parts. The setup record for the automatic wire winding system should make it difficult to combine the correct wire with the wrong spool support or program.
Programmable Control and Multilingual Interface
The documented core components include a PLC, and the source highlights a visual operating interface. Chinese, English and Russian language support is listed for this configuration. Buyers should confirm the exact interface language and screen functions in the quotation.
A visual interface can simplify program selection and status review, but operators still need controlled setup and training. The delivered instructions should cover threading, normal start and stop, program selection, product changeover, abnormal response and first-off inspection.
Restrict unapproved changes to production programs. Give every approved product a program reference and store the corresponding spool, guide and drawing information. Changes should be trialed and recorded before normal production resumes.
If the buyer needs user levels, data storage, export or integration functions, list them as project requirements. Do not assume that a general “intelligent control” phrase covers every software or communication function.
Core Components and Heavy-Duty Configuration
The source identifies PLC, engine, bearing, motor and gear as core components. It also describes a durable structure for heavy-duty use. These points establish the general configuration, not the manufacturer, rating or life of every component.
Request the final component list and electrical specification for the quoted machine. If a specific spare, voltage or interface is important, include it in the written scope. Website text should not replace the approved bill of equipment.
The 375 kg machine weight and 120 × 110 × 120 cm dimensions require installation planning. Allow additional space for spool handling, operator access, guarding, doors or panels and maintenance. Confirm the access route, lifting method and floor requirements from the final drawings and packing information.
Validate Stable Automatic Wire Feeding
Stable feeding depends on the supply package, path, guide condition, wire behavior and machine settings. Define what instability looks like for the project: tangling, jump, twist, surface marking, inconsistent placement or another observable condition.
During trial, inspect the complete path from the supply spool to the receiving package. Record the wire, spool, guide arrangement and program. If instability appears, change one controlled variable at a time and document the result.
The automatic wire winding system should be tested across a representative portion of the supply package, not only with a short length. Some spool conditions change as the package diameter decreases.
Do not claim automatic tension control unless it is explicitly included in the quoted configuration. If tension is a critical process variable, state the required method, range and inspection evidence for technical review.
Representative Sample Trial and Acceptance
Agree on the trial objective before sending wire. The objective may include stable feeding, package geometry, surface condition, lead position, winding width and repeatability at an approved speed.
Send enough normal production wire for setup and repeated packages. Label each material and supply spool. If several diameters or coatings are required, identify the range and the condition used for the initial test.
Define measurable and visual acceptance criteria. Record dimensions, tolerance, inspection tools and sample quantity. Provide photographs of accepted and rejected package edges or surface conditions when words are not precise enough.
The trial record for the automatic wire winding system should identify material, supply spool, receiving spool, program, guide arrangement, speed setting and result. A video can document feeding and operator steps but should support rather than replace inspection evidence.
Prepare the Email Enquiry Package
Use a subject such as “automatic wire winding system Enquiry – Wire – Spool.” State your company, installation country, application, number of product variants and project timing.
- Wire material, construction, diameter, coating and variation
- Incoming spool drawing, package weight and unwinding direction
- Receiving spool or core drawing and target winding width
- Target length, package weight or other finished requirement
- Surface condition, stretch limit and unacceptable defects
- Required quantity per shift and full-cycle definition
- Number of spool types and changeover frequency
- Required interface language and program functions
- Installation voltage, frequency, destination and available floor space
- Sample availability and proposed acceptance evidence
Email the package to yangle990706@gmail.com. Complete data lets BOYAN focus the response on wire and spool fit, control functions, sample testing, installation and the commercial scope.
Review the Technical Quotation
The quotation should identify model ITC-PLC-120 and the reviewed material and spool drawings. Documented reference data includes 375 kg weight, 120 × 110 × 120 cm dimensions, PLC/engine/bearing/motor/gear core components, automatic stable feeding, multiple spool review and the listed interface languages.
Project-specific items may include spool supports, guides, program functions, electrical configuration, guarding and acceptance evidence. Mark any speed, output or usable wire range that remains subject to a trial.
The source configuration is listed with CE documentation. Request the applicable declaration and scope for the exact quoted machine. Custom controls, electrical options or integration can affect the delivered documentation.
Buyers defining machinery responsibilities can review the European Commission’s official machinery overview. The contract and technical file establish the actual scope.
Installation and Commissioning
Plan the route from unloading to the installation position before shipment. Confirm openings, floor loading, lifting points and required equipment from the final drawing and packing data. Do not lift or position the machine based only on website dimensions.
At commissioning, compare the delivered machine, spool supports, guides and program list with the approved specification. Verify the selected interface language, normal controls and stop procedures with authorized personnel.
Run the approved wire and inspect a first-off package. Check feeding, winding width, package edge, surface condition and any project-specific measure. Release routine production only after the criteria pass.
Create a controlled record for each product: wire, supply spool, receiving spool, program, guide, drawing and accepted sample. This keeps the automatic wire winding system tied to verified production data.
Quality Control and Changeover
Use a first-off inspection after startup, program change, guide change or spool change. Define the sampling frequency for routine production and the response to a failed check. An out-of-limit package should trigger a controlled review.
Record abnormal feeding, tangles, surface damage and unapproved stops with the material batch and point in the cycle. Investigate the supply package, path, guide, spool and program before restarting.
For a new wire or spool, send BOYAN the original machine reference and new application data. Compatibility should be reviewed before production material is committed.
When This Automatic Wire Winding System Fits
This automatic wire winding system is a strong candidate when the project needs automatic stable feeding of approved fine wire, multiple spool configurations, a programmable visual interface and a heavy-duty machine platform.
A different BOYAN winding platform may be more appropriate when the project uses a small benchtop spool, needs a different metering method, requires a specialized tension system or uses a process outside the ITC-PLC-120 scope.
Review other BOYAN Winding Machines and the selection guide. For a compact parallel metering option, compare the CNC meter counting winding machine.
Build a Full-Cycle Production Study
Break the process into observable steps: bring the correct supply spool to the station, mount it, thread the wire, load the receiving spool, select the program, run the winding cycle, remove the package and complete inspection. State which steps happen every cycle and which only during changeover.
Measure several consecutive cycles after the process is stable. Record the wire, supply package condition, receiving spool, operator and approved settings. A study of one selected cycle can hide normal variation or handling time.
Use the study to identify the real constraint. The winding segment, threading, spool change or inspection may determine the result. Improvements should be evaluated without moving outside the accepted process window for the automatic wire winding system.
Factory Acceptance Test Plan
Before the trial, issue a short test plan that identifies the material, spool drawings, setup, sample quantity, required run condition and acceptance criteria. Confirm who supplies the wire and spools and whether unused material or samples must be returned.
The test plan should separate documentary checks from production checks. Documentary items may include model, dimensions, weight, core component scope, interface language and electrical configuration. Production items may include stable feeding, package dimensions, surface condition and the agreed output study.
Record results directly against the criteria. Photograph or video the identified machine and sample where useful. If a result does not pass, document the issue, corrective action and retest rather than replacing the requirement with a general statement.
Approval of the automatic wire winding system should reference the final test record and drawing revision. This creates a clear link between the enquiry, quotation, trial and machine released for shipment.
Maintenance and Process Records
Follow the delivered operation and maintenance instructions for lubrication, inspection, electrical work and replacement parts. Only authorized personnel should service the control and drive system.
As routine process control, keep spool supports, guides and wire-contact areas clean. Inspect bearings, supports and guards for abnormal condition according to the maintenance schedule. Investigate new vibration, noise, heat or feeding variation before returning to full-speed production.
Maintain a log of production programs, approved products, scheduled work, abnormal events and replaced components. When a performance change occurs, the log helps separate a material or spool issue from a machine condition.
Repeat Machines and New Product Variants
For a repeat machine, send BOYAN the original quotation or machine reference, current wire list, spool drawings, guide list and program list. State any change in destination, voltage, output target or acceptance method.
For a new wire, mark the changed diameter, construction, coating, supply spool and finished package. BOYAN can review whether the existing support, guide and program can be used or whether a new trial is required.
Keep a master product matrix with the wire, spools, program, guide, trial date and reference sample. This supports faster review and reduces incorrect setup on the automatic wire winding system.
Final Buyer Checklist
- Is model ITC-PLC-120 identified in the technical scope?
- Are the 375 kg weight and 120 × 110 × 120 cm dimensions recorded as references?
- Are wire materials and incoming and receiving spool drawings complete?
- Is “high speed” defined by a full-cycle study and accepted quality?
- Are the required spool supports, guides and change parts listed?
- Is the interface language and program scope confirmed?
- Are installation route, floor, lifting and working-space requirements reviewed?
- Are the sample test, pre-shipment evidence and acceptance method agreed?
- Is the electrical configuration and applicable documentation confirmed?
- Are training, maintenance and production records included in the handover plan?
Email unanswered items to yangle990706@gmail.com. Closing this checklist keeps the final quotation and acceptance tied to the verified wire and spool application.
Before approval, keep the latest drawing, product matrix, program list, acceptance plan and email decisions in one controlled project file. This gives BOYAN and the buyer the same technical reference when the automatic wire winding system is configured, tested, shipped and commissioned.
Frequently Asked Questions
Which fine wires can be processed?
Send the material, diameter, coating and spool details. BOYAN will confirm compatibility for the quoted configuration.
Does it support different spool types?
Multiple spool compatibility is documented, subject to review of each spool drawing, support and guide arrangement.
Which interface languages are listed?
Chinese, English and Russian are documented. Confirm the required language and screen functions in the quotation.
Is the output guaranteed?
No universal output applies to every wire and spool. Request a defined trial using your full cycle and acceptance criteria.
How do I request a quotation?
Email yangle990706@gmail.com with wire data, spool drawings, production target, installation power and sample information.
Reviews
There are no reviews yet.