Intelligent touch screen winding machine is a compact BOYAN programmable winding platform for projects that need operator-set parameters and tooling matched to a specific wire, line or thread. The verified reference configuration lists model TSW-L-20, a machine weight of 13.5 kg, PLC and motor as core components, and an overall size of 700 × 220 × 250 mm. The source title describes touch-screen operation, customization for multiple wire materials and high-speed winding, but it does not publish a numerical speed, material range or winding tolerance.
This page separates documented facts from options that require engineering confirmation. A successful application depends on material diameter and behavior, supply package, take-up geometry, winding pattern, tension, target quantity, rate and electrical standard. Email these details to yangle990706@gmail.com for a BOYAN configuration review.
Intelligent Touch Screen Winding Machine: Quick Summary
An intelligent touch screen winding machine may suit a production cell where operators need a visual interface for setup and repeatable job parameters. The available record confirms PLC and motor core components, but does not identify the PLC model, display size, software functions, motor rating or drive type. Those details will be stated in the technical schedule for the selected build.
- Model: TSW-L-20.
- Machine weight: 13.5 kg.
- Overall dimensions: 700 × 220 × 250 mm.
- Core components: PLC and motor.
- Source positioning: touch-screen control, customizable material setup and high-speed winding.
- Unpublished limits: speed, torque, tension, package size, material diameter, electrical input and accuracy.
The machine should be selected by the actual winding job, not by the word “intelligent.” A touch screen makes parameters accessible, while the mechanical line path, take-up tooling and control logic determine whether the finished package meets production requirements.
Verified Specification and Data Quality Notes
| Item | Available reference | Required confirmation |
|---|---|---|
| Model | TSW-L-20 | Final model and nameplate |
| Machine weight | 13.5 kg | Net weight of ordered build |
| Machine size | 700 × 220 × 250 mm | Approved outline and service clearances |
| Core components | PLC and motor | Brands, models, ratings and program scope |
| Material capability | Customizable for multiple wire materials in source title | Named material, diameter and sample result |
| Speed description | High-speed wording in source title | Numerical working range under agreed conditions |
| Electrical supply | Not published | Voltage, phase, frequency and installed power |
| Package dimension field | 820 × 340 × 350 cm | Rejected as inconsistent; corrected packing size required |
| Package gross weight | 15 kg | Final packing list and shipping weight |
| Accuracy and tension | Not published | Measurable criteria and test method |
The listed package dimensions are physically inconsistent with a 700 × 220 × 250 mm machine and a 15 kg gross weight. BOYAN does not present the 820 × 340 × 350 cm field as usable logistics data. A corrected packing drawing and final gross weight must be issued before freight planning. Identifying this conflict is more reliable than silently converting units or repeating an implausible value.
What the Touch Screen Should Control
A touch screen can present job parameters, operating status, manual functions and alarms. However, the available record does not list the actual screens or functions. For an intelligent touch screen winding machine, buyers should define which values operators need to enter and which should be protected by password or recipe permissions.
Possible project requirements include target turns or length, winding speed, acceleration, deceleration, direction, dwell, traverse pitch, end positions, batch count and fault reset. These are examples for requirement discovery, not a declaration that every function is standard on TSW-L-20. BOYAN will mark each requested function as standard, optional or unavailable in the quotation.
The interface language, units, user roles, recipe capacity and data retention after power loss should also be agreed. If a factory needs barcode selection, production records, Ethernet, remote support or export files, it must be specified. “PLC touch screen” alone does not prove network or data functions.
Material Compatibility Requires a Sample
The source title says the machine can be customized for multiple wire materials, but it does not name a verified list or diameter range. Electrical wire, enamel wire, fishing line, fiber, cotton thread and yarn have very different stiffness, stretch, abrasion, memory and surface sensitivity. A machine that handles one material is not automatically suitable for all others.
For each candidate material, provide construction, diameter or linear density, minimum bend radius, surface coating, allowable tension, temperature sensitivity and sample length. Note whether the material is flat, round, braided, elastic, brittle, adhesive or prone to static. An intelligent touch screen winding machine may require different guides, tension components or take-up tooling for each family.
- State material grade and normal tolerance.
- Provide minimum and maximum diameter or width.
- Describe surface damage that is unacceptable.
- Identify knots, connectors, joints or enlarged sections.
- Give required bending and handling limits.
- Send representative samples, including difficult variants.
Customization should be confirmed by a trial whenever material behavior is uncertain. The trial can reveal guide marking, slip, breakage, poor package edges, excessive stretch or static before mechanical design is frozen.
Supply and Take-Up Package Engineering
The incoming package may be a reel, spool, cone, drum or loose coil. Provide full and empty mass, flange diameter, barrel diameter, traverse width, bore, unwind direction and required braking. A freely rotating supply reel behaves differently from over-end withdrawal from a cone. The supply arrangement may be as important as the take-up machine.
The take-up drawing should specify core or shaft interface, flange diameter, barrel diameter, winding width, empty mass, maximum finished mass and required winding direction. If packages change frequently, include the full range. The 700 × 220 × 250 mm machine size suggests a compact platform, but it does not establish the allowable spool envelope or load.
For an intelligent touch screen winding machine, tooling setup can be integrated into recipes only after the mechanical limits are known. BOYAN will check shaft support, fixture retention, clearance, torque and stopping behavior from the drawings.
Winding Pattern, Traverse and Package Quality
A good package must fit the downstream process. Define whether winding should be parallel, level, cross-wound, layered or another pattern. State acceptable edge buildup, crossover, hardness, density and cosmetic defects. If the line must unwind at high rate or low tension, include an unwind test in acceptance.
The source record does not identify a traverse mechanism, number of axes or programmable winding modes. The legacy page described precise winding and stable multi-material performance without supporting data. BOYAN therefore treats traverse control as an open engineering field and will not assume servo positioning.
Pitch depends on material dimension, package rotation and lateral motion. A touch-screen setpoint is useful only if the mechanical system can reproduce the motion and the material remains stable. The final intelligent touch screen winding machine specification should state the accepted pattern and test sample rather than relying on an abstract precision claim.
Speed, Torque and Acceleration
The source title includes high-speed wording but no numerical value. Working speed depends on package diameter, material tension, spindle balance, motor power, drive, guide path, traverse response and safety enclosure. A rotational speed without package diameter also fails to describe line speed.
Buyers should provide required output and the present process. State target metres per minute, revolutions per minute, packages per hour or cycle time, together with material and package conditions. BOYAN can then evaluate whether TSW-L-20 is a reasonable platform.
Acceleration and deceleration matter for fragile or elastic materials. Starting too quickly can pull the supply package or break the line; stopping too abruptly can loosen layers or overload a fixture. An intelligent touch screen winding machine should use an agreed ramp and stop sequence for the job. Exact performance must be demonstrated in the sample trial.
Five Use Cases to Evaluate
1. Small Wire Rewinding
The compact platform can be evaluated for transferring a compatible wire to a defined small package. Wire diameter, insulation sensitivity, minimum bend radius and spool drawing are required.
2. Fishing Line or Monofilament Packaging
Smooth line may slip at measuring or guiding surfaces, while memory can affect package shape. Specify line diameter, material, surface, target package and downstream unwind.
3. Textile Thread and Yarn Preparation
Thread and yarn may require smooth guides, lint management and low, stable tension. Elasticity and linear density should be included in the trial conditions.
4. Multi-Recipe Small Batch Production
An intelligent touch screen winding machine may add value where operators change jobs and need repeatable settings. Required recipe fields, access control and changeover method must be defined.
5. Component Winding Development
The platform may be evaluated for a custom winding fixture or component when the geometry, material path and acceptance target are provided. This is an engineering project, not a claim that every coil or component is supported as standard.
Recipe Management and Operator Error Reduction
A recipe should identify material, supply package, take-up tooling, target, speed, ramp, direction and any traverse settings. The operator should be able to verify the revision before starting. If the buyer needs supervisor approval or locked engineering values, include this in the control requirements.
Touch screens can reduce manual setting errors, but they can also make the wrong parameter easy to select. Clear names, limits, confirmation prompts and fault messages are important. A setup sheet or barcode process may be appropriate, but those features require confirmation.
During commissioning, test power interruption, emergency stop, recipe change, invalid values and restart behavior. Document what the intelligent touch screen winding machine retains and what the operator must re-enter.
Safety and Risk Assessment
Rotating spindles, couplings and packages present entanglement and impact hazards. Pinch points may exist at guides, traverse components and fixtures. The installed system needs suitable guarding, emergency stops, safe setup speed, electrical isolation and trained operators.
A buyer should assess loading, threading, automatic operation, fault clearing, package removal and maintenance. General principles appear in the OSHA machine-guarding guidance; local laws and plant standards govern the final installation. Never reach into rotating equipment or bypass protection to correct a package.
The available record does not describe guards or safety circuits for TSW-L-20. These must be reviewed as part of the intelligent touch screen winding machine proposal, especially when customization changes shafts, packages or access.
Recommended Application Trial
- Confirm the sample: label material, supply package and take-up spool.
- Inspect tooling: verify shaft fit, retention, guides and clearances.
- Define acceptance: agree target quantity, package quality and allowable damage.
- Set conservative parameters: begin with low speed and controlled ramps.
- Run short pieces: check material tracking, slip, tension and package edges.
- Increase toward target: record the stable rate and any faults.
- Verify output: measure the finished package by the agreed method.
- Repeat cycles: demonstrate consistency and a normal changeover.
- Save the recipe: document the accepted parameter revision and tooling.
The trial should use production-representative material, not only an easy sample. If the material range is broad, define separate recipes and acceptance conditions.
Factory Acceptance Test
- Verify model, machine weight, outline size and ordered core components.
- Confirm PLC, display, motor, drive and electrical ratings.
- Check destination voltage, phase, frequency and protective devices.
- Demonstrate manual, setup and automatic control modes.
- Test emergency stop, restart behavior and agreed guards.
- Run the buyer’s material and take-up package at the accepted rate.
- Inspect package build, surface damage, breakage and downstream unwind.
- Verify target quantity by the agreed independent method.
- Demonstrate recipe selection, editing permissions and retained data.
- List drawings, manual, software backup, wear parts and open actions.
- Record corrected packaging dimensions and final gross weight before shipping.
A written FAT prevents the words “customizable” and “intelligent” from hiding open requirements. It gives both parties a measurable completion point.
Information Needed for a BOYAN Proposal
- Material name, construction, size range, sample and allowable tension.
- Supply package drawing, full mass and unwind method.
- Take-up package drawing, maximum size, mass and winding direction.
- Required pattern, pitch, width and package-quality criteria.
- Target turns, length or mass and accepted tolerance.
- Required working speed, output and shift pattern.
- Touch-screen functions, language, recipes, access and data requirements.
- Destination voltage, phase, frequency and plant standard.
- Guarding, documentation, inspection and commissioning requirements.
- Delivery destination and schedule.
Send the package to yangle990706@gmail.com. BOYAN will confirm the standard scope, customization and open test items.
Compare Related BOYAN Winding Machines
For a heavier PLC-based configuration with motor tailstock and five documented winding modes, review the large coil winding machine. For target-length rewinding of fishing line, cotton thread or yarn, review the CNC meter counting winding machine. These products have different verified facts and are not interchangeable.
Browse the broader BOYAN winding machines category or send one application package for comparison.
Use our winding machine selection guide to compare control, material, package, speed, tension and application data before requesting a configuration.
Frequently Asked Questions
What materials can the machine wind?
The source title says it can be customized for multiple wire materials but gives no verified list or range. BOYAN confirms compatibility from material data, package drawings and samples.
What is the maximum speed?
No numerical speed is published. Working speed must be agreed for the specific material, package, tooling and quality target.
Does the PLC include recipe storage?
PLC and motor are documented core components, but recipe capacity and functions are not listed. State the required interface and data behavior for confirmation.
Is tension automatically controlled?
No control method or numerical tension range is published. If tension is critical, provide the target and measurement method so the required hardware can be evaluated.
Are the package dimensions really 820 × 340 × 350 cm?
That source field is inconsistent with the 700 × 220 × 250 mm machine and 15 kg listed gross weight. BOYAN will issue corrected packing data before freight planning.
Can the machine use custom fixtures?
Custom tooling can be evaluated from drawings, mass, speed and material requirements. Feasibility and acceptance criteria are confirmed in writing.
What electrical supply is required?
The available record does not state voltage, phase, frequency or power. Include destination electrical data in the inquiry.
Request a Configuration Review
Send your material specification, samples, supply and take-up drawings, winding pattern, target quantity, rate, touch-screen requirements and destination power. BOYAN will check whether TSW-L-20 is a suitable basis and will identify every field that remains subject to trial.
Contact yangle990706@gmail.com for an intelligent touch screen winding machine proposal with verified facts and a defined acceptance method.
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